ERW Pipe Production Line

Name: ERW Pipe Production Line|Ga -Igbohunsafẹfẹ ERW Tube Mill - OCTAL Pipe
Brand: OCTAL
SKU: 294955178

Isepọ ERW Pipe Laini iṣelọpọ lati slitting si iṣakojọpọ
Rigidi -ipinlẹ HF alurinmorin fun iduro titọ taara{1}}jade okun
Ilẹkẹ yiyọ + iwọn / straightening fun repeatable geometry
Iyan FFX lara / DFT taara lara to square
Awọn modulu QA iyan: ibojuwo ori ayelujara, lọwọlọwọ UT/eddy, hydrotest
Pupọ{0} ohun elo ti o ṣetan: erogba/galvanized, HSLA/AHSS, alagbara (nipasẹ atunto)
Octal Pipe ṣe atilẹyin akọkọ + fifiṣẹ + ikẹkọ (aṣayan)

Fi ibere ranṣẹ

Ifihan ọja

ERW Pipe Production Lineni a lemọlemọfún ọlọ ti o fọọmu irin rinhoho / okun sinu kan tube ati weld awọn pelu lilogiga -igbohunsafẹfẹ itanna resistance alurinmorinfun iyara, iṣelọpọ deede ti awọn paipu alabọde kekere- si{1}. Fun awọn ẹgbẹ rira, ohun ti o ṣe pataki ni boya laini le dimuiyara, ifarada, ati gbigbalẹhin fifiṣẹ - kii ṣe ṣiṣiṣẹ paipu demo nikan. NiOctal Pipe, a tunto pipe Pipe Production Line bi eto ti o baamu lati igbaradi okun si idanwo & ipari, nitorinaa iṣelọpọ jẹ gidi ati atunwi.

Aṣoju Technical Parameters

Nkan	Ibiti Aṣoju (Aṣeṣe)
Pipe OD	21.3–660 mm (½″–26″)
Sisanra Odi	1.8-16 mm(da lori OD & boṣewa)
Iyara ila	Titi di120 m / min(iwọn{0}}ti o gbẹkẹle)
HF Welder	200-800 kW- ipinle HF
Iṣakoso onisẹpo	± 0,5% OD, gígùnKere tabi dogba si 1:2000
Pipe Ipari	Ge - si - gigun, ni deede6–18 m
Awọn ajohunše	API / ASTM / EN / GB (nipasẹ iṣẹ akanṣe)
Awọn aṣayan Idanwo	Eddy lọwọlọwọ / UT + hydrotest (bi o ṣe nilo, to500 igiagbara aṣoju)

Awọn aṣayan Mill ERW (Awọn atunto oke ti a Firanṣẹ)

Mill Iru	Ti o dara ju Fun	Ohun ti A Ṣe Jeki (Idojukọ Wa)	Aṣoju Ijade / Window iwọn
Giga -Ipeye ERW Tube Mill (HG Series)	Paipu boṣewa, tube ẹrọ, tube igbekale, ọpọn ọkọ ayọkẹlẹ	Ṣiṣeto titete ni aaye weld, window alurinmorin HF iduroṣinṣin, iwọn atunwi	Apeere OD jara:Φ8–50.8 / Φ19–115 / Φ48–273
ERW API Oil & Gaasi Line Pipe Mill	API paipu / epo & gaasi ise agbese	Aitasera Seam + ipari gbigba (NDT/awọn modulu hydrotest ti a tunto ni pato)	Ise agbese -Frese OD/WT ti o da lori (API{1}}lojutu)
DFT Dari Taara si Laini Square (LW Series)	Awọn apakan ṣofo onigun / onigun mẹrin (HSS)	Iṣe adaṣe taara taara, apẹrẹ / iṣakoso igun, ilana iwọn iwọn iyara	Apeere iwọn jara:40×40–100×100 / 120×120–200×200 / 250×250–500×500
FFX Ṣiṣe ERW Tube Mill (fi kun)	Iwọn nla- iṣelọpọ agbejade, awọn iyipada loorekoore	Iwọn -ṣiṣe ṣiṣe, yipo ti o dinku{1}} ṣeto igbẹkẹle, ilana iyipada yiyara	Ti tunto nipasẹ iwọn OD + idapọ ọja (yika + awọn ilana igbekalẹ)
Laini iṣelọpọ Tube Alagbara Irin (HGB) (fi kun)	Irin alagbara, irin ọpọn gbóògì	Iduroṣinṣin ilana fun irin alagbara, okun dédé / iṣakoso ipari, imurasilẹ mimu mimu isalẹ	Laini tube alagbara (ise agbese - OD/WT ti o da lori)

ERW high-precision welded pipe unit-octal pipe storage feed octal pipe

feed clamping octal pipe ERW API oil and gas welded pipe unit octal pipe

ERW Pipe Ilana Sisan

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Bawo ni Octal Pipe Enginners ohun ERW Tube Mill Line

Laini ERW kan dabi irọrun lori iwe: coil → ṣiṣe → alurinmorin HF → iwọn → ge -pa. Ni awọn irugbin gidi, awọn iṣoro ti awọn olura koju jẹ iwulo diẹ sii:

iyipada okun fa awọn iduro ati fiseete paramita
rinhoho egbegbe ati lara titete ṣẹda farasin ajeku
weld pelu dabi O dara, ṣugbọn gbigba kuna nigbamii
titobi ati gige - ko baramu iyara ọlọ, nitoribẹẹ iṣẹjade yoo lọ silẹ

Ti o ni idi ti Octal Pipe ṣe apẹrẹ laini ọlọ tube ERW bi ẹwọn ti o baamu, pẹlu iwọn ibudo kọọkan lati ṣe atilẹyin OD/ window sisanra rẹ, idapọ ọja, ati ṣiṣan iṣẹ gbigba:

Ide - lati - igbaradi(pipin + ipele + ikojọpọ + didapọ adikala) lati jẹ ki ounjẹ jẹ iduroṣinṣin ati dinku awọn isunmi iyara.
Ṣiṣe yiyan nwon.Mirza(iṣaro ti aṣa,FFX, tabiDFT) da lori boya pataki rẹ jẹ agbegbe iwọn jakejado, awọn iyipada yiyara, tabi iṣelọpọ tube onigun mẹrin/angular.
Alurinmorin idawọle HF ipinle ti o lagbaratunto ni ayika ferese sisanra rẹ ati iyara ibi-afẹde, nitorinaa o ko ni lati fa fifalẹ o kan lati tọju aitasera okun.
Ilẹkẹ yiyọ + itutu + iyan online normalizinglati ṣakoso ipari okun ati atilẹyin awọn ibeere iṣẹ akanṣe tougher.
Titobi ati titọaifwy fun jiometirika atunwi ni iyara laini ti a pinnu, kii ṣe ni awọn idanwo iyara kekere nikan{{0}.
Ge{0} si - ipari ati ipari(gige soke{0}}, awọn aṣayan ipari ipari, iṣakojọpọ/ iṣakojọpọ) ti a ṣe lati ba awọn iwulo fifiranṣẹ gidi mu.

Lati jẹ ki rira rọrun, a tun ṣe asọye laini ni kedere, sọ -awọn modulu iwọn ti o ṣetan{1}ki o mọ ohun ti o wa ninu, kini iyan, ati kini o ni ipa taara gbigba.

erw_process_flow_recolor_octalblue

Ohun elo Akọkọ (Iṣatunṣe Aṣoju)

1. Laini Slitting (okun -si -igbaradi ṣiṣan)

Octal Pipe n pese apakan slitting bi “weld{0}}didara” opin iwaju{1} kii ṣe gige awọn coils nikan. A dojukọ iduroṣinṣin iwọn ila ati iṣakoso ipo eti, nitori iduroṣinṣin oju omi ERW bẹrẹ nibi. Aṣoju iwọn pẹlu ọkọ ayọkẹlẹ okun/uncoiler, ori slitting, iṣakoso ẹdọfu, yiyi alokuirin, ati awọn aṣayan ifẹhinti/pada sẹhin. Fun awọn iṣẹ akanṣe pẹlu awọn ibeere gbigba wiwọ, a le tunto eti{5}}itọju lati dinku burr{6}}awọn ọran oju omi ti o jọmọ ati ilọsiwaju imudara imudara.

2. Uncoiler + Leveling + Shear & Welder + Accumulator

A ṣe apẹrẹ apakan yii lati tọjulemọlemọfún onoiduroṣinṣin, nitori awọn iduro loorekoore jẹ ohun ti o fa awọn aye alurinmorin HF lati fiseete ni iṣelọpọ gidi. Ti tunto package naa bi eto ti o baamu: ṣiṣi silẹ pẹlu ẹdọfu iduroṣinṣin, ipele fun flatness, rirẹ-irẹwẹsi fun dida ṣiṣan, ati ikojọpọ kan si ero iyara rẹ. Iye iṣe fun awọn ti onra jẹ rọrun: rhythm laini duro diẹ, awọn abawọn ibẹrẹ/duro diẹ, ati rampu yiyara{2}} titi di iṣelọpọ iduroṣinṣin.

3. Ṣiṣẹda Mill (yiyi{1}} lati ṣii{2}}profaili iyika okun)

Octal Pipe tunto awọn lara ọlọ ni ayikaVee geometry iduroṣinṣinni aaye weld - ni ibi ti ọpọlọpọ awọn ọlọ ti padanu ikore ni idakẹjẹ. Ti o da lori apapọ ọja rẹ, a le pese awọn agbekalẹ aṣa tabi ṣepọ awọn aṣayan bii FFX/DFT (nigbati o wu onigun mẹrin/mẹrin tabi ṣiṣe iyipada jẹ pataki). Apẹrẹ ti a ṣeto eerun, ọkọọkan kọja, ati iṣakoso titete ni tunto lati di titete eti ati dinku “aiṣedeede farasin” ti nigbamii di atunṣe weld.

4. Ri to -ipinle HF Welder (alurinmorin ifaworanhan HF)

A nloalurinmorin {{0} ipinle HFbi ojutu alurinmorin mojuto, tunto nipasẹ window OD / sisanra rẹ ati iyara ibi-afẹde. Ohun ti a ṣe iṣapeye kii ṣe yiyan agbara nikan, ṣugbọn package iduroṣinṣin alurinmorin ni kikun: iwọn iṣakoso titẹ sii ooru, itọnisọna/iṣeto apanirun, ati ihuwasi fun pọ ni aaye weld-ki o le ṣiṣe iyara laisi fifibọ aitasera oju omi. Ti iṣẹ akanṣe rẹ ba nilo rẹ, a le ṣafikun awọn aaye ibojuwo weld ti o ṣe iranlọwọ fun ẹgbẹ rẹ lati yanju ni iyara lakoko ṣiṣe.

5. Ti abẹnu & Ita Ilẹkẹ Yiyọ + Itutu

Iṣakoso ileke ni ibi ti "o dara" ti di "gbigba{0}}ṣetan." Octal Pipe ṣepọ inu / ita scarfing ti o baamu si apakan alurinmorin, pẹlu agbegbe itutu agbaiye ti iṣakoso lati ṣe iduroṣinṣin iwọn isalẹ. Eyi dinku iṣẹ lilọ ni afikun ati pe o jẹ ki ID/OD pari ni ibamu- pataki pataki nigbati awọn alabara ba bikita nipa ibora isalẹ, ikan, tabi awọn ibeere iwọn wiwọn.

6. Iwọn Mill (iṣakoso ifarada + agbara apẹrẹ)

Octal Pipe tunto iwọn lati ṣaṣeyọri jiometirika atunwini iyara iṣelọpọ, kii ṣe ni iyara idanwo o lọra. Awọn apakan iwọn le ti wa ni ṣeto soke fun yika pipe, ati (nipa tooling / setup) atilẹyin square / onigun tube gbóògì ogbon nigba ti beere fun. A tun ṣe iwọn ibudo yii lati baamu iyara iṣelọpọ / alurinmorin ni oke, nitorinaa ko di “ọrun igo idakẹjẹ” ti o dinku igbejade gidi.

7. Ge - ti n fo (ge{2}}si{3}}igun ni iyara ila)

Octal Pipe nfunni ni gige gige ti nfò{0} awọn ojutu ti a tunto si akojọpọ ọja rẹ ati yiyan ohun ọgbin, pẹlu awọn aṣayan riran fo tutu ati gige gige gbigbona{1} awọn aṣayan pipa. Bọtini naa jẹ iṣakoso gigun ati mimuuṣiṣẹpọ iduroṣinṣin pẹlu iyara laini{3}ki o le di deede ge lai fa fifalẹ ọlọ. Eyi jẹ ọkan ninu awọn ibudo ti o ni ipa taara lori ṣiṣe gbigbe ati imudani isalẹ.

8. Ṣiṣe -jade Tabili + Stacking & Iṣakojọpọ Solusan

A tọju ṣiṣe{0}jade ati iṣakojọpọ gẹgẹbi apakan ti agbara iṣelọpọ, kii ṣe ero lẹhin. A le pese ṣiṣe {{2}tabili jade, gbigbe/gbigba, iṣakojọpọ aladaaṣe, awọn aṣayan iṣakojọpọ, ati ṣiṣamisi iṣọpọ ṣiṣan iṣẹ. Eyi n dinku titẹ iṣẹ, ṣe imudara deede gbigbe gbigbe, o si jẹ ki awọn eekaderi agbala rọra-paapaa ni awọn ile-iṣelọpọ giga-.

Yiyan Technology	Ohun ti O Iranlọwọ Pẹlu
FFX lara aṣayan	Din awọn eto yipo pada ati ilọsiwaju iwọn - ṣiṣe ṣiṣe ni iwọn
Dari lara to Square (DFT) aṣayan	Dara julọ fun idojukọ onigun mẹrin / onigun tube
Yiyara - yi eto pada	Gige iyipada ni akoko idaduro, ṣe ilọsiwaju akoko KPI
Aládàáṣiṣẹ stacking / packing	Din iṣẹ ku, mu aitasera sowo

Adani ERW Pipe Equipment iṣeto ni

Eleyi jẹ ibi ti ẹya "ERW ọlọ" di aise agbese - eto iṣelọpọ ibamu{{0}Apakan ti awọn olura lero ni akoko iṣẹ, ikore, ati iyara gbigba.

Igbaradi Coil Ti o ṣe idiwọ Fiseete Welding

A ṣe pataki iduroṣinṣin igbaradi okun (ipeye pipin, ipele, agbara ikojọpọ, igbẹkẹle didapọ rinhoho). Awọn iduro diẹ tumọ si awọn aye alurinmorin HF rẹ duro dada, ati laini naa de iṣelọpọ iduroṣinṣin ni iyara.

Ṣiṣeto Ti Dimu Iṣeduro eti

Iṣeto ni a tunto lati daabobo titete eti ṣaaju aaye weld -nitori aiṣedeede ni ipalọlọ ṣe alekun oṣuwọn atunṣe. Ti o da lori iwọn iwọn rẹ ati apapọ ọja, a ṣeduro ṣiṣe agbekalẹ aṣa,FFX, tabiDFTlati baramu rẹ changeover ati ọja nwon.Mirza.

Tunto HF Welding fun Ferese Sisanra Rẹ

A yanlagbara -Agbara HF ipinleki o si ṣeto apakan alurinmorin (pẹlu ikọjujasi/iṣakoso itọsọna ati ihuwasi fun pọ) lati ba ferese OD/sisanra rẹ-ki o ko ni lati fi iyara rubọ nikan lati tọju didara okun.

Yiyọ ileke + Normalizing Nibo Nilo

Ilẹkẹ scarfing ati iyanonline fifa irọbi normalizingṣe iranlọwọ lati jẹ ki OD/ID pari ni ibamu ati atilẹyin awọn ibeere gbigba tougher. Eyi jẹ ọkan ninu awọn ọna ti o yara ju lati dinku lilọ-isalẹ isalẹ / atunṣe ni iṣelọpọ gidi.

Iwọn, Titọna, ati Awọn ibi Ifarada Ifarada Ti Ṣewọnwọn

Tito iwọn ati titọ ni tunto lati kọlu awọn ibi-afẹde gbigba iṣe (ifarada OD, taara, ati iṣakoso apẹrẹ). Ibi-afẹde naa kii ṣe “mu lori iwe,” ṣugbọn o ṣee ṣe ni iyara ti a gbero ati iṣeto iyipada.

Gbigba Module Laisi Ipaniyan Nipasẹ

NDT ati awọn aṣayan idanwo (eddy current, UT, hydrotest) ni a yan nipasẹ boṣewa rẹ ati ipele itẹwọgba alabara{0}lẹhinna o baamu si iyara laini ki QA ma ba di ibudo ti o ṣubu agbara apẹrẹ rẹ silẹ.

Awọn ọja Aṣoju & Awọn ohun elo

Ohun elo	Ohun ti onra Itọju About	Bawo ni A Ṣe Gbe Ojutu Wa
Igbekale Irin Pipe / ṣofo Section	Atunṣe geometry (apẹrẹ, taara, iwọn deede)	Ṣiṣeto + iṣeto iwọn lati di apẹrẹ ni iyara iṣelọpọ; Configurable fun yika & igbekale tube ogbon; awọn aṣayan iyipada iyara fun ọpọlọpọ awọn SKU
Ọkọ ayọkẹlẹ Tubing (HSLA / AHSS)	Ilana iduro lori giga - awọn ohun elo agbara (fẹẹfẹ didẹ/fẹẹfẹlẹ)	Fojusi lori ṣiṣe iduroṣinṣin, iṣakoso titẹ sii igbona weld, iṣakoso ilẹkẹ, iwọn aitasera lati ṣiṣẹ leralera
Paipu Ẹya (Galvanized / Irin Erogba)	Iyara, iṣakoso gigun deede, ipari ti o mọ	Gbẹkẹle gige{0} si{1} gigun, iṣakojọpọ iduroṣinṣin/mumu, galvanizing{2}} ṣiṣan ipari ore fun gbigbe gbigbe/fifi sori ẹrọ

ERW structural steel pipe and hollow sections production output ERW automotive tubing for HSLA and AHSS applications ERW conduit pipe (galvanizedcarbon steel) finished pipe stacking for shipment