Nibo Awọn tubes wọnyi Ṣiṣẹ Dara julọ (ati Kilode ti Alagbara Nigbagbogbo AamiEye)
Awọn igbomikana agbara, awọn HRSGs, awọn igbona kemikali, ati awọn paarọ igbona iwapọ gbogbo gbarale ASTM A213/SA213 awọn tubes alailẹgbẹ. Nigbati kiloraidi - ti o nru condensate, awọn yiyi-igbẹ tutu loorekoore, tabi awọn ibeere imototo wiwọ wa lori tabili,austenitic alagbara onipò (TP jara)ṣọ lati ga ju awọn ipele chrome{{0} moly ferritic o ṣeun si ipata gbogbogbo ti o ga julọ ati idiwọ pitting, ipari inu didan, ati mimọ irọrun. Iwọn otutu giga{2}, iṣẹ gbigbẹ pẹlu awọn ala ti nrakò ti o muna si tun tọjuT- awọn ipeleninu ere-paapaa fun ile ifowopamọ igbona ati atungbo.
Awọn ọran lilo deede:
Alagbara (TP304/304H, TP316L/316H, TP321/321H, TP347/347H): awọn paarọ ooru, awọn idii condenser, ifunni{8}}awọn igbona omi, ibajẹ tabi gigun kẹkẹ{9} iṣẹ tutu.
Alloy ferritic (T9, T11, T22, T91): gbigbona superheater/apakan reheater ati awọn akọle nibiti agbara gigun gun- jọba.
Yiyan Alagbara la Chrome-Moly: Ona Wulo
Ọna ti o rọrun lati ṣe fireemu ipinnu ni lati ṣe maapualabọde + otutu + ibi-afẹde igbesi ayeto a ite ebi.
Table 1 - Quick aṣayan awọn ifẹnule
|
Ifojusi iṣẹ |
Idile TP alagbara (aṣoju) |
Idile Ferritic T (aṣoju) |
|
Awọn chlorides / awọn iyika tutu-gbẹ / mimọ |
TP316L / 316H; TP304/304H ti o ba ti kekere chlorides |
Ko fẹ |
|
Iṣakoso ifamọ ni iwọn otutu giga |
TP321/321H (Ti -ti diduro); TP347/347H |
- |
|
Ala ti nrakò ti o ga julọ (gbẹ, gaasi ti o gbona pupọ) |
TP347H/321H ni a yan igba |
T91 > T22 > T11 ≈ T9 |
|
Ewu ti o kere julọ ti pitting ni iṣẹ omi okun |
TP316L (Mo{1}) |
- |
|
Iye owo - ṣiṣe ni iṣẹ gbigbona dede |
TP304/304H |
T11/T22 (nigbati ipata jẹ ìwọnba) |
Awọn alaye lẹkunrẹrẹ ise agbese nigbagbogbo bori; tabili ni ọna abuja fun tete waworan.
Awọn giredi Alagbara ni iwo kan (Tẹra TP)
Table 2 - Wọpọ alagbara ọpọn iwẹ àṣàyàn labẹ A213
|
Ipele |
Awọn ifojusi kemistri mojuto |
Ohun ti o dara ni |
Awọn ohun elo aṣoju |
|
TP304 / 304H |
~18Cr-8Ni (H=sakani erogba otutu giga) |
IwUlO gbooro; awọn ipele mimọ; ti o dara fabricability |
Condenser/ooru{0}}awọn idii paarọ, awọn igbona |
|
TP316L / 316H |
Ṣe afikun ~ 2–3% Mo; L=kekere C; H=giga{4}} |
Dara pitting / crevice resistance vs 304/304H |
Omi okun-itutu agbaiye, media kiloraidi |
|
TP321 / 321H |
Ti - ti diduro |
Iṣakoso ifamọ ni iwọn otutu ti o ga |
Superheater coils, giga{0}awọn oluparọ otutu |
|
TP347 / 347H |
Nb- ti diduro |
Iru si 321; window imuduro ti o lagbara sii |
Ileru / igbomikana coils pẹlu gbona gigun kẹkẹH{0}awọn ipele ibi-afẹde ti o ga{1}}agbara iwọn otutu; L- awọn ipele ifọkansi ifọkansi weldability ati resistance si ifamọ ni iṣẹ olomi. |
Ferritic Alloy "T" Awọn onipò ni O tọ
Table 3 - Nibo T9, T11, T22, T91 ojo melo yẹ
|
Ipele |
Agbekale (ipin) |
Iwo agbara (gbona) |
Aṣoju ipa |
|
T11 |
~ 1.25Cr-0.5Mo |
Ipilẹṣẹ |
Iwontunwonsi{0}}igbomi-oru/ooru{1}}awọn ọpọn iyipada |
|
T22 |
~ 2.25Cr-1Mo |
↑ vs T11 |
Awọn banki igbona; iye owo - ala ti nrakò daradara |
|
T9 |
~9Cr-1Mo (ferritic) |
Iru band to T22 |
Yan awọn iṣẹ to gbona ati awọn agbegbe iyipada |
|
T91 |
9Cr-1Mo-V-Nb (igba otutu) |
Ẹgbẹ ti o ga julọ |
Superheater / reheater awọn apakan ti o gbona pupọ |
Awọn ifaworanhan Kemistri (Awọn sakani itọkasi)
Table 4 – Austenitic alagbara (TP jara, wt.%)
|
Ipele |
C (L/H) |
Kr |
Ni |
Mo |
Amuduro |
|
TP304/304H |
Kere ju tabi dọgba si 0.035 / 0.04–0.10 |
~18–20 |
~8–11 |
- |
- |
|
TP316L/316H |
Kere ju tabi dọgba si 0.035 / 0.04–0.10 |
~16–18 |
~10–14 |
~2.0–3.0 |
- |
|
TP321/321H |
Kere ju tabi dọgba si 0.035 / 0.04–0.10 |
~17–19 |
~9–13 |
- |
Ti |
|
TP347/347H |
Kere ju tabi dọgba si 0.035 / 0.04–0.10 |
~17–19 |
~9–13 |
- |
Nb/Ta |
Tabili 5 – Ferritic alloy (T jara, wt.%)
|
Ipele |
C (iru.) |
Cr (iru.) |
Mo (iru.) |
V/Nb/N (nigbati o ba wulo) |
|
T11 |
Kere ju tabi dogba si 0.12 |
~1.0–1.5 |
~0.44–0.65 |
- |
|
T22 |
Kere ju tabi dogba si 0.15 |
~1.9–2.6 |
~0.87–1.13 |
- |
|
T9 |
Kere ju tabi dogba si 0.15 |
~8–10 |
~0.9–1.1 |
- |
|
T91 |
0.08–0.12 |
~8–9.5 |
~0.85–1.05 |
V, Nb, N awọn afikun kekere |
Kan si ASTM A213/SA213 tuntun fun awọn opin iṣakoso ati awọn ifarada itupalẹ ọja.
Mechanical & Giga{{0}Awọn ami iwọn otutu (O kere ju ni iwọn otutu yara)
Tabili 6 – O kere ju itọkasi (ṣayẹwo koodu lọwọlọwọ/boṣewa)
|
Idile / ite |
Fifẹ min |
Ipese min |
Elongation min |
|
Austenitic (fun apẹẹrẹ, TP304/316L) |
≈ 515 MPa (75 ksi) |
≈ 205 MPa (30 ksi) |
≈ 35% |
|
TP321/347 (awọn ipele H) |
≈ 515 MPa |
≈ 205 MPa |
≈ 30–35% |
|
T11/T22 |
≈ 415 MPa |
≈ 205 MPa |
≈ 20% |
|
T91 |
≈ 585 MPa |
≈ 415 MPa |
≈ 20% |
Awọn akọsilẹ iṣelọpọ - Ailopin Nikan (Alapin A213)
- Awọn ọna:gbigbona{0}ti pari lẹhinna tutu{1}}o pari si iwọn; ojuutu alailagbara nigbagbogbo-annealed atipickled / passivatedfun a mọ ID.
- Itọju igbona:austenitic alagbara-ojutu anneal + iyara tutu; T91-normalize & temper (fun spec); T11 / T22-normalizing tabi subcritical awọn itọju bi pato.
- Dada & mimọ:ọpọn alagbara ti a pese nigbagbogbo pẹlu ID kekere - fun gbigbe ooru to munadoko ati mimọ{1} ni- awọn ilana ibi.
- Geometry:Awọn ifarada OD/sisanra ati itara ṣe iranlọwọ idii apejọ ati ọpọn -lati{1}} alurinmorin tube.
- U{0}}lẹ:ti a pese fun ooru alailagbara - awọn idii paarọ pẹlu awọn redio ti tẹ idari ati iderun wahala nigbati o nilo.
Idanwo & Ayẹwo O yẹ ki o pato
Tabili 7 – Awọn ibeere ti o wọpọ labẹ A213 (iṣẹ akanṣe -ti o gbẹkẹle)
|
Nkan |
Alagbara TP jara |
T{0} jara (T11/T22/T91) |
|
Hydrostatic tabi idanwo itanna NDE |
O jẹ dandan (ọkan tabi omiiran) |
O jẹ dandan (ọkan tabi omiiran) |
|
Eddy lọwọlọwọ / ultrasonic (NDE) |
Nigbagbogbo pato fun 100% agbegbe |
Nigbagbogbo pato fun 100% agbegbe |
|
Flattening / igbunaya / flange igbeyewo |
Bi pato nipa A213 |
Bi pato nipa A213 |
|
Iwọn ọkà (austenitic) |
Ti beere nibiti o ba wulo |
- |
|
Idanwo ipata intergranular (IGC) |
Nipa aṣẹ (fun apẹẹrẹ, awọn ọna ASTM A262) |
- |
|
Iṣakoso lile |
Nigbagbogbo alaye |
Lominu ni fun T91 fun ilana |
|
PMI & iwe |
PMI lori awọn edidi; kikun MTC package |
PMI lori awọn edidi; kikun MTC package |
Wiwa Onisẹpo (Itọkasi Pipe Oṣu Kẹwa)
Tabili 8 – apoowe ipese to jọmọ (iṣẹ akanṣe -pato)
|
Paramita |
Alagbara TP jara |
T{0} jara (T11/T22/T91) |
|
Ita opin |
~ 12.7–114.3 mm (½ ninu – 4½ in) |
Ibiti o jọra |
|
Odi sisanra |
~ 1.24-12.7 mm (fun iṣeto / iyaworan) |
~ 2-16 mm (awọn odi ti o wuwo wa.) |
|
Awọn ipari |
Titi di 12 m aṣoju; ge -si -igun |
Up to 12 m aṣoju |
|
Ipari |
Pickled/passivated, didan lori req |
Ipari deede / tempered |
|
Tube pari |
Awọn opin pẹtẹlẹ; tube -lati -ipele iwe tube |
Awọn opin pẹtẹlẹ; beveled ti o ba ti req |
Akojọ Ayẹwo (Kini lati Fi sinu Iwe-ipamọ data)
- Iwọn ati ipo: TP304 / 316L / 321/347 (L / H bi o ṣe nilo) tabi T11 / T22 / T91 pẹlu itọju ooru ti o nilo.
- Awọn iwọn: OD, odi, ge awọn ipari; U{{0}tẹ awọn rediosi ati ifarada ẹsẹ ti o ba wulo.
- Ooru itọju & dada: ojutu anneal + pickling/passivation (alagbara); normalize / temper (bi iwulo).
- Eto NDE: hydrostatic tabi idanwo itanna; 100% eddy lọwọlọwọ / UT ti o ba nilo; gbigba àwárí mu.
- Iṣakoso ibajẹ: Idanwo IGC fun awọn onipò iduroṣinṣin ti o ba jẹ pato; kiloraidi ifilelẹ; ninu Ilana.
- Iwe: MTC fun EN 10204 (fun apẹẹrẹ, 3.1), wiwa kakiri, iṣakojọpọ, isamisi.
- Ẹkẹta-: jẹri/ayẹwowa lori ìbéèrè(BV, SGS, ati bẹbẹ lọ).
FAQ
Q1: Bawo ni MO ṣe yan laarin awọn giredi TP alagbara ati chrome{1}}moly T labẹ ASTM A213/SA213?
A1:Lo awọn onipò TP fun tutu / idọti tabi iṣẹ kiloraidi ati awọn iwulo mimọ; lo awọn ipele T nigba ti o gbẹ ga soke -iwọn otutu ti nrakò ni awakọ akọkọ.
Q2: Kini iyatọ ti o wulo laarin SA213 T11, T22, ati T91 tubing?
A2:T11 jẹ ipilẹ ipilẹ fun iwọn otutu iwọntunwọnsi, T22 ṣe afikun ala ti nrakò fun awọn apakan igbona, ati pe T91 ni a lo fun iṣẹ giga ti o ga julọ{3}
Q3: Awọn ayewo ati awọn iwe aṣẹ wo ni MO yẹ ki MO beere fun ASTM A213/SA213 tubing?
A3:Beere fun idanwo hydrotest tabi NDE ina mọnamọna, 100% eddy lọwọlọwọ/UT ti o ba nilo, PMI, ati pipe EN 10204 3.1 MTC pẹlu ooru{2} awọn igbasilẹ itọju.
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